Battery Fluid Level

batteryA new lead-acid battery must always be filled with acid. The acid should cover the top edges of the plates by approximately 1/4 inch. This is indicated on most batteries by filling until the fluid just touches the lower edge of the filler tube in each cell. New batteries should stand for 10 to 15 minutes after the initial filling to allow the plates to absorb acid and then more acid should be added, if necessary, to bring the fluid back to the proper level.

BEFORE USING, THE BATTERY SHOULD BE FULLY CHARGED. Failure to charge the battery before it is placed in service will significantly shorten its useful life. When using the charger normally provided with most power wheelchairs, charging overnight before first use is recommended. After this initial charging the fluid level should be checked again and should be brought back to the proper level by adding distilled water.

Since water is the only element lost in the operation of a lead acid battery, distilled water is a very important factor in proper maintenance. The fluid level should be checked at least once each week. If the fluid level is allowed to drop below the top edges of the plates the exposed surface of the plates will deteriorate very rapidly and reduce the capacity of the battery. Continued exposure to the air may cause the plates to crumble, allowing loose particles of lead to drop down between the plates, which will short circuit the cell.

On the other hand the battery should not be overfilled. When the battery is charged, the plates, the separators, and the electrolyte expand. If the battery has been overfilled the fluid is forced out over the top of the filler hole and is lost. This very caustic sulfuric acid is spilled either into the battery container, or in the absence of a container, onto the floor. This will result in severe damage to the carpet or flooring and possibly expose the user or other members of the household to sever injury from acid burns.
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